Fused Quartz
Quartz Bell Jar & Dome
Blown and formed fused quartz bell jars and domes for CVD, epitaxy, and sputtering reactor enclosures, fabricated to drawing with sealing requirements reviewed by project.
Custom dimensions and specifications available upon request.
Technical Specifications
| Parameter | Value |
|---|---|
| Material | Transparent fused quartz Grade 1 or Grade 2 |
| Max Diameter | Reviewed by drawing and forming route |
| Wall Thickness Uniformity | Specified per drawing |
| He Leak Rate | Leak testing reviewed when specified |
| Flange Flatness | Specified per sealing requirement |
| Bubble Class | Visual quality reviewed by application |
Quartz Bell Jar & Dome
Quartz Bell Jars & Domes
Bell jars and domes provide the primary reactor enclosure in CVD, epitaxy, and PVD systems. The quartz envelope may need optical transmission, thermal-cycling resistance, and sealing performance depending on the process and mounting design.
Configurations
Standard Bell Jar
Cylindrical body with hemispherical or flat-bottom closed top, open flanged bottom for mounting to the base plate.
| Dimension | Common Review Range | Custom |
|---|---|---|
| OD | Reviewed by forming route | Per drawing |
| Height | Reviewed by drawing | Per drawing |
| Wall thickness | Reviewed by application | Per drawing |
| Flange OD | Reviewed by sealing design | Per drawing |
Reactor Dome (Low-Profile)
Shallow dome geometry for rapid thermal processing (RTP) and single-wafer reactors — minimizes internal volume for faster purge and pump-down.
| Diameter | Profile Height | Wall | Application |
|---|---|---|---|
| 200–250 mm | 50–80 mm | 3–5 mm | 8” wafer RTP |
| 300–350 mm | 60–100 mm | 4–6 mm | 12” wafer RTP |
| Custom | Per spec | Per spec | CVD/epitaxy |
Manufacturing Process
Bell jars are formed by:
- Blank preparation — cylindrical quartz tube or blown preform machined to near-net shape
- Flame forming — dome/hemispherical closed top formed by controlled oxy-hydrogen flame working
- Flange attachment — precision-machined flange fusion-welded to open end
- Annealing — stress-relief annealing reviewed by geometry and optical requirements
- Final machining — flange face and OD/ID requirements finished to the agreed drawing
- Leak testing — arranged for welded or vacuum-relevant assemblies when specified
Quality Inspection
- Visual inspection under high-intensity illumination
- Helium leak testing for relevant welded or vacuum assemblies when specified
- Flange flatness verification according to agreed sealing requirements
- Wall thickness review where required by drawing
- Birefringence measurement where optical stress requirements are specified
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