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Fused Quartz Grippers & Wafer Handling Tools
Custom fused quartz grippers and end-effectors designed for ultra-clean wafer handling and precise component transfer in semiconductor and cleanroom automation. Machined from high-purity fused silica and finished for low particle generation, these tools provide excellent chemical inertness, thermal stability, and smooth, scratch-free contact with sensitive substrates.
What to Provide for a Quote
- Drawing (PDF/STEP) or key dimensions: overall size, fork opening/throat width, contact-pad width, thickness
- Wafer size and handling method (manual/robotic), mounting pattern or handle interface
- Edge/finish requirements: chamfer/bevel, polished contact areas, anti-slip texture if needed
- Operating environment: chemicals, temperature, vacuum/cleanroom class; ESD or light-blocking needs if any
- Critical tolerances (flatness, parallelism, symmetry) and allowable deflection
- Quantity (prototype or batch); inspection reports and packaging level
Key Specifications
- Material: High-purity fused quartz (SiO₂); material certificate available by request
- Geometry: Y-fork / U-fork / paddle / scoop / ring-style end-effector; single-piece or assembled with ribs for stiffness
- Dimensions: Per drawing (made-to-order); balanced weight and center of gravity for manual or robotic use
- Contact Areas: Fully polished, particle-minimized surfaces; radiused edges to protect wafer edge and notch
- Features: Alignment notches, relief pockets for backside features, vacuum slots/cut-outs, handle or robot-mount holes, countersinks, laser ID
- Edge & Surface Finish: Fire-polished rims; ground or optical polish on functional faces; optional micro-texture for grip
- Cleanliness: Ultrasonic/DI cleaning; Class-100 compatible packaging
Material Properties (Typical)
- Excellent chemical resistance (note: HF attacks quartz)
- Very low thermal expansion and good thermal-shock tolerance
- Electrically insulating, low outgassing; optically clean surface for contamination-sensitive handling
Processing & Design Notes
- Use generous edge radii and polished contact pads to prevent micro-chipping and scratches
- Keep fork symmetry and throat width consistent to maintain uniform support; add ribs where stiffness is required
- Provide mounting pattern or handle geometry compatible with your tools/robots
- Add relief features to avoid contact with backside films, bumps, or fiducials
- We can advise practical tolerances for flatness, parallelism, and deflection based on size and geometry
Inspection & Testing
- Dimensional verification: overall size, fork opening, thickness, mounting pattern
- Flatness/parallelism checks on contact surfaces
- 100% visual inspection for chips, micro-cracks, and contamination; optional birefringence/stress check
- Cleanliness verification report by request
Applications
Manual and robotic wafer loading/unloading, metrology and inspection, cleaning and wet-bench transfer, carrier/FOUP/SMIF operations, precision handling of fragile glass/ceramic components
Packaging & Storage
Contact-surface protectors and separators; anti-static, vacuum-sealed packaging with rigid outer protection. Store dry (<40% RH) at 10–30 °C and away from HF-containing chemicals.
Notes
Custom configurations (hole patterns, coatings, or additional markings) available upon request.
Compliance certificates (RoHS, ISO 9001) provided with bulk orders.